The production process of high lumen integrated lamp poles involves several key steps, including design, raw material preparation, lamp pole production, lampshade production, circuit design and assembly, light source installation and debugging, lamp assembly, inspection and testing, as well as packaging and delivery. ‌

‌Design phase‌: According to customer needs and the actual situation of the site, determine the specifications, models, materials, colors and other parameters of the lamp pole, and carry out detailed design, including structural design and electrical system design, and finally draw design drawings and conduct scheme review.

‌Raw material preparation‌: Prepare the lamp holders, lamp poles (common materials such as Q235 steel), lampshades (may be glass or plastic materials), electronic components (such as power drive circuits, switch control circuits) and light sources (such as LEDs, high-pressure sodium lamps, etc.) required for production.

‌Lamp pole production‌: Including shearing and bending steel plates, bending them into the shape of lamp poles by bending machines, welding (usually automatic ambush welding or gas shielded welding), and anti-corrosion treatment (such as hot-dip galvanizing and spraying).

‌Lamp shade production‌: According to design requirements, process and make lamp shades. For lampshades made of glass, glass cutting and polishing are required; for lampshades made of plastic, injection molding is required.

‌Circuit design and assembly‌: According to the required power and current requirements, circuit design is carried out, and electronic components are assembled, including the connection of power drive circuit, switch control circuit and light source.

‌Light source installation and debugging‌: According to the shape and size of the lampshade, select the appropriate light source for installation and debugging to ensure that the light source can emit light normally and achieve the expected lighting effect.

‌Light fixture assembly‌: Combine and install components such as lamp holders, lamp poles, lampshades and circuits, and adjust them to ensure that the lamp is stable, durable and neat in appearance.

‌Inspection and testing‌: Strict inspection and testing of the completed integrated lamp poles, including inspections of light source brightness, circuit connection, appearance integrity, etc., to ensure that the product quality meets the standards.

‌Packaging and delivery‌: Qualified integrated lamp poles are packaged, and common packaging methods include cartons, wooden boxes, etc. Then transportation arrangements are made according to customer requirements, and finally shipped out of the factory.

This series of steps ensures the quality and performance of the integrated light pole, which can meet the needs of various usage scenarios.